General Motors Collaborative Research Laboratory


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Research in this area will focus on fundamental investigations on formability of various new materials, as well as the application of those materials in automotive manufacturing.   Analytic, computational and experimental studies will be undertaken to advance the state of knowledge and forming capability (stamping, hydroforming, hemming, etc.) related to the use of aluminum, high strength steels and other advanced materials.  

 

 

Current Project

Quality in Hemming

Hemming is a mechanical forming and joining method that is typically used to connect two sheet metal components, such as the inner and outer panels of automobile doors or deck lids. It is used to create a smooth edge on a sheet metal component by folding the edge of the sheet metal onto itself for appearance and safety considerations.

 The quality of hemming process has substantial influence on the construction of car bodies since the appearance of a car depends largely on the quality of the hemmed edges of its external panels such as door, hood and trunk lid. As the requirements for lighter and more fuel efficient vehicles become more demanding, the substitution of aluminum for automotive sheet steel is gaining increased attention. An understanding of the formability differences between aluminum sheet and drawing quality steel is essential for better design and quality.  The objectives of this project is to understand the influence of materials, process and tools on the quality of hems through computational, and experimental research.